Is There a Minimum Order for Mattress Manufacture at Redwood?

Published 13th August 2026

Here at Redwood, we’re often asked about minimum order quantities for our medical, domestic and retail mattresses. Our larger customers also ask us about volume mattress manufacturing, and whether Redwood can deal with regular bulk orders.

As you would expect from Redwood, when we’re posed a challenge or a question by a customer, the answer is generally yes. No matter how few or how many units you need, Redwood is the only mattress manufacturer you need.

Small quantity mattress manufacturer

One of the major benefits of working with Redwood is that we handle the full process of mattress manufacturing in-house at our state-of-the-art facilities in Skelmersdale. This includes foam cutting, quilting, edging, branding and more. This puts us in complete control at every stage, from collaborating with you on bespoke designs to finished delivery and expert supply chain management.

Unlike overseas suppliers, who often rely on a volume manufacturing model, Redwood has the local flexibility to accommodate your exact requirements, however many, or few, mattresses you need. We can provide everything from a single prototype for testing and proof of concept, to limited manufacturing runs for exclusive and low-demand designs.

Which sectors require small manufacturing runs

There are many occasions where a small quantity mattress manufacturer may be required, including:

• Custom collections – exclusive styles with limited sales for premium stores, top hotels and luxury residences

• Made to measure solutions – mattress manufacture in bespoke shapes and sizes for complex or confined spaces including boats, caravans and motorhomes

• Non-standard designs – with differing heights, edging or core splits to suit highly specific requirements

• Specialist healthcare facilities – to meet the unique demands on medical mattresses posed by patient care, from comfort and safety, through infection control and bacterial resistance, to meeting strict mandatory standards and certifications

• Test runs – small product runs can be produced to trial a new design, style or feature before committing to mattress manufacture in larger quantities

Large quantity mattress manufacturer

While we are always happy to accommodate smaller production runs for specific purposes,  Redwood also has the capability to scale up our mattress manufacturing to accommodate even the largest of orders. Our extensive UK production facilities are backed by mattress manufacturers in Europe and the Sub-Continent. This gives us the flexibility to meet any demands to the highest quality, on time and on budget.

Redwood is a respected large-scale mattress manufacturer for:

• Top brand and budget retailers

• Major medical equipment suppliers

• Hospitals, clinics and care homes

• Leading hotel chains

• Hostels, detention centres and other government accommodation

• Student accommodation

…and everything in between

As one of the UK’s leading mattress manufacturers, Redwood can deal with everything from the smallest request for a prototype, to the largest of bulk orders – and everything in between.

Our expert project managers will work with you to ensure that you get exactly what you need right now, while building in flexibility and scalability to allow for increased volumes and expansion as your company grows its market share and its sales. 

We know that no two customers are the same, so we will work closely with you to fully understand your company, your customers and your products. After more than three decades of mattress manufacture, we can offer unique experience and insights that will add real value to your project and real profits to your bottom line.

Flexible mattress manufacturing

Getting the size of your mattress production run right can make all the difference. There is a fine margin between wasting money on excess stock and wasting sales opportunities by running out; between rushing ahead with an unproven design and not having enough prototypes to properly test your product.

As your trusted mattress manufacturer, Redwood gives you the flexibility to get exactly what you need, when and where you need it. 

To find out more about small or large volume mattress manufacturing, complete our contact form online now. Because when it comes to mattress production orders, size really does matter.

Frequently Asked Questions